Binglun Intelligence: Transition from a "manufacturing type" to a "service manufacturing type" enterprise
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- Time of issue:2021-09-16 09:11
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(Summary description)Yantai Binglun Intelligent Machinery Technology Co.,Ltd.is a wholly-owned subsidiary of Binglun Group.As one of the few"hundred-year-old shops"in the foundry industry,its high-end precision castings serve more than 20 industry giants in the world,and its products cover machine tools and compressors.,Power generation equipment,engines,pump valves,mining machinery six industries.In response to the country’s call for green and intelligent development,the group has carried out the transformation and upgrading of traditional manufacturing,invested 125 million yuan to build a full-process digital intelligent casting factory,and used 3D printing+digitalization+intelligence to integrate industrial Internet,Internet of Things,and informatization.Integrating advanced technologies such as,industrial cloud,etc.,it integrates more than 1,400 parameters,more than 180 sets of equipment,and five major software systems in the production process.It is an internationally advanced intelligent casting factory,and has obtained more than 20 inventions,utility models and soft works.,Has created a number of world firsts.
Binglun Intelligence: Transition from a "manufacturing type" to a "service manufacturing type" enterprise
(Summary description)Yantai Binglun Intelligent Machinery Technology Co.,Ltd.is a wholly-owned subsidiary of Binglun Group.As one of the few"hundred-year-old shops"in the foundry industry,its high-end precision castings serve more than 20 industry giants in the world,and its products cover machine tools and compressors.,Power generation equipment,engines,pump valves,mining machinery six industries.In response to the country’s call for green and intelligent development,the group has carried out the transformation and upgrading of traditional manufacturing,invested 125 million yuan to build a full-process digital intelligent casting factory,and used 3D printing+digitalization+intelligence to integrate industrial Internet,Internet of Things,and informatization.Integrating advanced technologies such as,industrial cloud,etc.,it integrates more than 1,400 parameters,more than 180 sets of equipment,and five major software systems in the production process.It is an internationally advanced intelligent casting factory,and has obtained more than 20 inventions,utility models and soft works.,Has created a number of world firsts.
- Categories:Company News
- Author:
- Origin:
- Time of issue:2021-09-16 09:11
- Views:
Yantai Binglun Intelligent Machinery Technology Co.,Ltd.is a wholly-owned subsidiary of Binglun Group.As one of the few"hundred-year-old shops"in the foundry industry,its high-end precision castings serve more than 20 industry giants in the world,and its products cover machine tools and compressors.,Power generation equipment,engines,pump valves,mining machinery six industries.In response to the country’s call for green and intelligent development,the group has carried out the transformation and upgrading of traditional manufacturing,invested 125 million yuan to build a full-process digital intelligent casting factory,and used 3D printing+digitalization+intelligence to integrate industrial Internet,Internet of Things,and informatization.Integrating advanced technologies such as,industrial cloud,etc.,it integrates more than 1,400 parameters,more than 180 sets of equipment,and five major software systems in the production process.It is an internationally advanced intelligent casting factory,and has obtained more than 20 inventions,utility models and soft works.,Has created a number of world firsts.
Intelligent workshop creates the best in many worlds
There are no hot furnaces and sparks splashing around,only the machinery is operating automatically and intelligently;there are only a few workers in the workshop,and most of the mobile robots shuttle in the aisle...Enter the workshop of the ice wheel"3D printing intelligent molding factory",The scene in front of us aroused everyone's admiration,and everyone was amazed at the clean and highly intelligent foundry.
"What you see is the casting 3D printing intelligent molding workshop.The workshop is equipped with cameras and intelligent operation terminals integrated in the intelligent control center,which can remotely monitor the operation of each equipment;various production data can be collected through sensors,including product qualification.Through the application of Internet of Things technology,the entire factory has fully realized the equipment numerical control rate of 100%and the equipment networking rate of 100%.”According to the staff,the ice wheel intelligent molding factory has been put into construction since July 2018.It was officially opened in November 2019.The factory adopts advanced 3D printing equipment and truss robots,AGV,three-dimensional warehouse,low-energy intermediate frequency electric furnace,automatic charging system,automatic pouring machine,shot blasting and other intelligent equipment,covering ERP,MES,full-process digital design and Simulate digital business processes such as VCS and LIMS to realize the intelligence of the entire casting process.
“There are only 20 people in the entire factory,and the production efficiency is more than 5 times that of traditional casting of the same scale.”Tian Lihai,deputy general manager of Yantai Binglun Intelligent Machinery Technology Co.,Ltd.,introduced that the factory completes automatic operation from sand core production to casting molding to realize casting The industrial application of new technologies has promoted the development of the upstream and downstream of the industrial chain,promoted the development and progress of the industry,and led the transformation and upgrading of China's foundry to realize green and intelligent casting.At present,the factory has become the most advanced 3D printing casting factory with the most advanced level of full-process intelligence in the world,creating many of the world's largest—the world's largest industrialization and full-process production of castings using 3D printing technology;it has the largest industry in the world's foundry industry.Class 3D printer and the fastest work efficiency;the world’s first use of a truss manipulator to assemble sand molds;the world’s first 3T full-automatic pouring machine with the largest height difference and the largest stroke;Pouring and so on.
The traditional casting of ice wheels brings disruptive changes
The development of intelligent manufacturing is the general trend.At present,a new round of technological revolution and industrial transformation is sweeping the world.The deep integration of a new generation of information technology and manufacturing is triggering profound changes in manufacturing models,production organization methods,and industrial patterns.Technological innovations such as the Internet,big data,cloud computing,3D printing,robots,and intelligent equipment are constantly changing and iteratively accelerated,which has injected new kinetic energy into industrial upgrading;the intelligent manufacturing model with digital networked intelligence as its core feature has increasingly become global manufacturing The important direction of industrial reforms and the competing commanding heights will surely trigger a new round of manufacturing revolution and rebuild a new global manufacturing competition landscape.
The products of Binglun"3D Printing Intelligent Molding Factory"are based on high-end compressor castings and valve body castings.The product quality requirements are high and reach world-class.The workshop design extensively adopts advanced technology and technology,improves the quality,reduces the consumption of resources and energy,and the comprehensive economic benefits reach the first-class level of the same industry in China.It brings subversive changes to the traditional casting.The manufacturing process is people-oriented,realizing green and intelligent manufacturing,and providing a model for the transformation and upgrading of the foundry industry.In addition,through the transformation of traditional workshop projects and cooperative promotion in the form of consortium,Binglun has cultivated a large number of professional talents for the industry in the integration of intelligent casting equipment,process technology,and software system,and will do a good job in the transformation and upgrading of the entire industry.Pave the ground,lay the foundation.
The world's first digital native factory settled in Binglun
For many years,Binglun Group’s refrigeration technology has been at the forefront of the industry.Now in the field of intelligent manufacturing,Binglun continues to experiment boldly and has achieved breakthrough results.For the first time in China,Binglun realizes multi-variety and small-batch personalized customization of complex parts and components,full-process intelligent and rapid production;it has realized the high integration of five major information systems,on-site visual management,and upgrading the information system of the traditional workshop to promote the forming intelligent unit,smelting The coordinated operation of intelligent units,refining intelligent units and other units has improved the level of informatization of the workshop;applying information technology,network technology and intelligent technology to all aspects of production and operation such as design,manufacturing,management and service,and comprehensively enhance the overall enterprise Competitiveness,build a digital demonstration factory in the foundry industry.From sand core production to casting molding,it completes fully automatic operation,realizes the industrial application of new casting technology,drives the development of the upstream and downstream of the industrial chain,promotes the development and progress of the industry,and leads the transformation and upgrading of China's foundry and the conversion of new and old kinetic energy in the industry.
In addition to the 3D printing smart molding plant,the Binglun Group’s smart compressor plant is under rapid construction.At present,the main project has been completed and is expected to be put into operation smoothly in the second half of 2021.The factory is the world's first digital native factory in the industrial and commercial refrigeration and air-conditioning industry.Through the"digital twin factory",real-time analysis,monitoring and prediction of the entire factory.The entire factory builds a unified digital environment based on Zhihui Yuntai MICC.The key equipment networking rate is 100%,and the automation rate exceeds 80%.The whole process of the factory is digitized,flexible,automated,and intelligent.Compared with the traditional compressor factory,the staff is reduced by 50%,the delivery time is shortened by 60%,the quality consistency is significantly improved,and the production efficiency is more than three times that of the traditional compressor manufacturing.
In order to further develop the market,Binglun Group is constantly accelerating technological innovation,and through its internationalization strategy,it strives to seek a larger share in the international market.Through the achievements of Binglun,we can also see that this year,through the implementation of"Cage for Birds"and"Phoenix Nirvana",Yantai's economic structure has become more optimized,and the conversion of new and old kinetic energy has begun to show results.In the next step,Yantai will move towards a brighter future at a new historical starting point and fully open a new phase of building a modern and powerful city in a new era.
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The main products include machine tool castings, compressor castings, power generation castings, combustion engine castings,pump and valve castings,mining machinery castings.
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